CUTcontrol™ Digitalization

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D​​​​​​​ie-cutting plays a crucial role in the supply chain of a final product, and it significantly impacts its success. The choice of die-cutting solution influences the product's appearance, sustainability, quality, and efficiency. Over the past few years, BERHALTER Swiss Die-Cutting has been agile in responding to increasing market demands, continuously introducing innovations that enhance performance and efficiency. Known for our customer-focused approach, we specialize in producing user-friendly yet highly productive die-cutting machines. 

As a key player in the automation and production process optimization sectors, BERHALTER Swiss Die-Cutting has helped many customers streamline their operations, reduce costs, and maximize output. Our advanced solutions are designed not only to enhance efficiency but to integrate seamlessly into automated production environments. 

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CUTcontrol™ creates the infrastructure for collecting and managing data streams from machines, machine options, and tools. It serves as a support system, employing advanced diagnostic tools to analyze data. By utilizing intuitive dashboards, CUTcontrol™ converts complex data into valuable insights that drive smarter decision-making. 

CUTcontrol™ is distinguished by its seamless connection, integration, and application, providing users with a comprehensive overview of machinery performance in real-time. This platform plays a critical role in the automation of die-cutting processes, enabling remote monitoring, predictive maintenance, and data-driven optimization across all stages of production. 

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Our HTML5-based, web-accessible dashboards offer a modern, customizable way to visualize machine data. These dashboards present real-time updates, enabling you to monitor multiple die-cutting systems, whether you operate one machine or a network of 30 across multiple locations. This centralized monitoring solution ensures you have control, no matter the size or complexity of your production.

Condition monitoring allows for precise, condition-based maintenance, ensuring that your machines are serviced only when needed, based on their actual status. This predictive approach reduces unnecessary maintenance costs and minimizes downtime. Alerts and error predictions shorten response times and help avoid costly machine failures, maximizing the utilization rate and enhancing the success rate of initial repairs.

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CUTcontrol™ is available in two versions to suit your needs. The basic version is free of charge for all BERHALTER customers, offering machine overviews, detailed machine views, and live data from the past 24 hours. For those seeking more advanced features, the premium version is available. It includes the ability to monitor OEE, KPIs, and generate detailed reports. Upgrading to the premium version requires only an edge controller and an RFID connector box.

The CUTcontrol™ platform is a valuable tool for improving operational efficiency, reducing downtime, and boosting the overall productivity of your die-cutting operations. Whether integrated into an automated system or used as a standalone solution, CUTcontrol™ helps streamline production and optimize performance.

Contact us for a personalized demo or further information on how CUTcontrol™ can elevate your die-cutting processes and integrate seamlessly into your automated systems.